You probably have not noticed, but corrugated boxes and packaging are found almost everywhere. Actually, more than 95 percent of the goods consumed in America are packed and shipped in carton-box packaging. This is because corrugated boxes are globally acceptable. As a result, they are considered a staple in the retail industry.
1. What is corrugated box packaging?
Corrugated boxes are a type of packaging made of sheets layered of corrugated cardboard. This special design contains 3 layers: a fluttered middle layer, an inner liner, and another inner liner. The fluted layer is what sets these boxes apart – it provides durability, strength, and cushioning properties.
Recycle paperboard or kraft paper is used to create the inner liners. They work as protective barriers for the contents within the box while also providing a perfect surface for printing and labelling. On the other hand, the fluted layer adds structural integrity and rigidity to the box.
One of the key benefits of using them is their lightweight nature. Despite being amazingly powerful, they don’t add unnecessary weight to your storage areas or shipments. Additionally, corrugated boxes are very customizable in terms of shape and size, making them perfect for various applications.
2. Advantages of corrugated packaging boxes
Here is a list of reasons why you should consider using cartons or corrugated boxes as your packaging selection:
1) Powerful than cardboard
Corrugated boxes are stronger than cardboard, so you can feel confident that whatever you put inside will stay sound and safe. Also, this packaging is pressure-resistant. Hence, corrugated packaging is reliant, secure, and protective of your items.
2) Best for the surrounding
The packaging component is made from renewable and recycled materials, including kraft material, making them green packaging selection that consumers will definitely appreciate.
3) Can be broken down
Corrugated packaging boxes can be broken down and saved easily. And, it can be transported without affecting the structural integrity of the packaging.
4) Big range of sizes
Corrugated packaging is accessible in different sizes. Although it is durable, it is also lightweight, making it a perfect fit for nearly any item that needs protection but without the added weight.
5) Best safety
Corrugated boxes are amazingly powerful and provide best protection for your products. The special construction of these boxes, with their fluted layers sandwiched between 2 outer cardboard sheets, make sure that they can withstand rough handling during transit without compromising the integrity of the contents. This makes them best for delicate or fragile items that need extra care.
3. The difference between cardboard and corrugated box packaging
Because of the Covid-19 pandemic, online buying has experienced a big rise. So definitely, customers guess to have their packages delivered safely without any issue. Unluckily, boxes that arrived damaged or crushed can leave consumers an awful impression and a bad experience when unboxing. That is why it is essential to think about the shipping boxes you have in your packaging.
Corrugated and cardboard packagings are one of the most famous types of boxes used for product shipping. Anyway, it is important to know the important differences between the two, so you can weight your decision about which packaging type you should get.
1) Corrugated packaging
Corrugated packaging is made of many layers of material that are powerful when put together. Outside and inside liners are filled in the middle with a fluted material, solidifying and powering the full piece.
The corrugated boxers perfectly balance the lightness and strength of weight, so they are excellent if you need to carefully ship a range of products. Also, they are resistant to sudden temperature changes and moistures.
Apparently, no container is fully solid to being exposed or crashed to sleet, rain, or heat for an extended period. Still, corrugated packaging is a best choice if you want the added confidence that your item will arrive securely.
2) Cardboard packaging
Carton or cardboard packaging is made from paper pulp or thick paper. It is then crafted into little materials or packages to help bolster the structure of lesser materials so that contents will not lose their form.
This kind of packaging is both easy to use and affordable as part of most shipping techniques. Still, it may also need extra packaging material to keep the contents safe from being damaged or crushed by the elements, like bubble wraps or foam inserts.
4. Factors to keep in mind before choosing them
Picking the best-sized box is very important for a successful packaging solution. It helps in optimising shipping costs and protecting your items during transit. Here are some tips to help you pick the best size:
1) Evaluate your product
Start by assessing the weight, dimensions, fragility, and weight of your item. This will determine the type of corrugated box needed.
2) Consider extra packaging materials
If you plant to use packaging materials like foam inserts or bubble wrap, account for their thickness when picking box sizes.
3) Measure accurately
Use a measuring type to determine the width, length, and height of your product. Round up these measurements slightly to permit for any protrusions or extra area required.
4) Pick a right box style
Corrugated boxes come in different styles, such as die-cut boxes, regular slotted containers, or multi-depth boxes. Pick one that top matches your needs.
Optimize for efficiency: Avoid using oversized boxes as they can outcome in wasted area and rising shipping costs. On the other hand, picking a box too little may lead to bad protection.
5) Test before finalizing
Before ordering big quantities of boxes, test various sizes with sample shipments to make sure they give sufficient protection without excess bulk.
5. Industrial uses for corrugated boxes
The following are the industrial uses for corrugated boxes.
1) E-commerce
E-commerce retail sales are rocketing and are guessed to keep growing. This has had a profound impact on packaging demand, mainly when it comes to tertiary and secondary packaging. By secondary packaging, we mean the exterior packaging of the primary packaging that groups packaging, and tertiary packaging is used for storage, bulk handling, and distribution.
Corrugated boxes are known as the backbone of the e-commerce supply chain and brand owner and promotional agencies are working together to adjust box sizes, better the consumers in-home experience by creating high-standard graphics, and looking for excellent ways to communicate brand values.
2) Packaging in the food industry
Corrugated boxes are perfect for food products. Some of the most vital advantages is their safety and resistance to bacterial infection, a longer shelf-life of the products, and safety from decay and mold.
Since boxes in food delivers are used only one and then thrown into the waste, being capable to simple recycle the boxes is also an important factor.
3) Marketing and printing industries
Offset printing and inkjet create loads of new possibilities and opportunities for printing and packaging industries. Advances in substrates, decorative and inks techniques are transforming a simple corrugated board into a container with high standard graphics and print embellishment.
4) Corrugates displays for stationary and office supply
When shipping office supplies and paper, there is a chance that they might be destroyed. Corrugated packaging and cushion make sure safe shipping.
Corrugated displays are also continually used when selling stationary. You need the strength from a corrugated board to withstand the continue interaction between the display and the consumer. It is likely that products will be moving in and out of the display on a regular basis, so you need a display that will stand on its own and hold the item securely.
5) Corrugated boxes for electronic products
The important aspect here is keeping the product intact. Tech products have lots of delicate components including the screen, so they can be simply destroyed if the packaging material is not powerful and cushioned. Corrugated boxes, along with protective materials are therefore perfect for transportation of electronic products.
6) Luxury and textile goods
When shopping online, customers expect to get the products in optimal situations and in attractive packaging. Customer relaxation is the key to maintaining customers so designing beautiful corrugated boxes has become an important part of the work for textile firms.
Thanks to the many unboxing video online, customers that purchase shoes, textiles, and bags online expect to have a memorable unboxing experience. The fashion industry in collaboration with packaging and marketing industry need to take this chance to engage and interact with the customer through box design, swing labels, tissue paper, and leaflets.
7) Healthcare
Delicate medical instruments can be simply destroyed by poor packaging and are frequently mishandled. As they are fragile and need best hygienic situations, they need to be treated with care and packaged with rigid materials that are resistant to bacteria and save them from contamination by following specific protocols.
Pharmaceutical firms can be confident when corrugated boxes to make sure that the patients get the medicine they need in best situations.
8) Electronic products
The important aspect here is keeping the product intact. Tech products have lots of delicate components including the screen, so they can be simply destroyed if the packaging material is not powerful and cushioned. Corrugated boxes, along with protective materials are therefore perfect for transportation of electronic items.
9) Batteries and hazardous materials
There are lots of regulations and guidelines that need to be taken into consideration when shipping batteries and other kinds of risky materials. Containers used in these industries need to clearly indicate the type of content and need to pass a series of tests such as vibration tests, drop test, pressure tests to ensure that the risky material will not be of any risk.
Corrugated board is water resistant and durable; it can be tolerant and rigid to temperature changes. These boxes have proven to be remarkable for these products as long as they have the right UN markings for shipping.
10) Military industry
Shipping military items means following a list of needs in terms of documentation and practical needs. Some of the items might be very delicate and need a powerful container, some are heavy. Some will have to withstand humidity, a wet atmosphere or extra hot temperatures. Corrugated boxes used in the military industry need to pass lots of tests and provide description regarding the content of the box.
11) Corrugated boxes for heavy duty
Heavy duty shipping boxes are mainly durable, powerful, and double or triple-wallet for extra protection so that items are safe and can face weather changes, vibration and possibly being dropped or managed a little roughly.
Weather events and ripping are some of the dangers that a firm can incur in when shipping heavy duty items and double walled corrugated boxes are a best investment to provide your products the excellent level of protection and insulation to reach the destination in optimal conditions.
6. Corrugated box packaging FAQs
1) How to fold corrugated cardboard?
Corrugated cardboard is designed to be stiff, so a clean fold or bend can be hard to achieve. Using a ruler and pencil, mark with the crease that you would love to fold from, holding the ruler in place; fold the corrugated cardboard over the ruler.
2) Can you recycle corrugated cardboard?
Yes, all cardboard is recyclable. When it comes to liquid containers and juice, anyway, it is vital to check their specific requirements, as pollution may deem them unrecyclable.
3) Is corrugated cardboard eco-friendly?
Corrugated cardboard is an environmental friendly substitute to other packaging materials. It can be made from paper from either sustainable forests or from completely recycled paper.
4) Are pizza boxes corrugated cardboard?
Yes, pizza boxes are produced from corrugated cardboard.
7. End words
Corrugated boxes are made for all type of businesses, when it comes to protecting your goods during storage or carriage. These carton boxes are built using high standard materials that meet strong industry principles. The carton cardboard is design to give stunning strength, affirming that your products remain protected and secure from damage. Whether you are shipping products across the city or storing them in a vault, corrugated packaging boxes provide matchless protection and relaxation of mind.
